Engineering · machine design

Spring Rate Calculator

Helical compression spring stiffness, stress, and safe load.
k = Gd⁴ / (8D³n)
5.14 N/mm

Wire material

Spring geometry

Applied load

Force vs. deflection

Within safe limit
speed
Spring performance
Detail
Field notes

Reading a spring design

How it works

Twisting wire, not bending it

A helical compression spring under axial load doesn't bend its wire — the coil geometry converts the applied force into pure torsion along the wire itself, which is exactly why spring rate depends on the wire's shear modulus G, not its Young's modulus E. Rate falls off steeply with coil diameter (D³) and rises steeply with wire diameter (d⁴), which is why a small change in either has an outsized effect — doubling the wire diameter alone multiplies the rate by sixteen.

Worked example

A 3 mm music-wire spring with a 25 mm mean coil diameter and 10 active coils has a rate of about 5.1 N/mm — a 50 N load compresses it roughly 9.7 mm, well inside the material's elastic limit for this geometry.

What is the Wahl factor for?

The simple torsion formula assumes the wire is straight — real coiled wire has curvature that concentrates stress on the inside of each coil. The Wahl factor corrects for both that curvature and direct shear, and matters most for "tight" springs with a low spring index (D/d).

What's a sensible spring index?

D/d between about 4 and 12 is the practical sweet spot — much lower and the spring becomes hard to coil and stress concentrates badly at the inside of each turn; much higher and the spring tends to buckle or tangle sideways under load.

Why does the rate use active coils, not total coils?

The end coils of a compression spring are typically ground flat and squared off to sit properly against the mounting surfaces — they carry load but don't meaningfully twist, so they're excluded from the stiffness calculation even though they add to the spring's solid (fully compressed) length.

How is an extension spring different?

The same rate formula applies, but an extension spring is usually wound with initial tension between coils, so it doesn't start extending until the applied force exceeds that preload — and it needs hooks or loops engineered against their own separate stress concentration.

Static helical compression spring, ideal geometry. Real springs vary with end-coil grinding, surface finish and manufacturing tolerance — verify against a physical sample or manufacturer data for critical use.